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With a strong focus on innovation and quality, its business encompasses R&D manufacturing and integrated applications of solar hot water and heating air source heat pump, photovoltaic modules and other energy sources.

Case Study | Solar Process Heating for Beverage Industry — Fruit Juice Production in Cyprus

Project Overview

Client: Fruit Juice Producer
Location: Cyprus
Industry: Beverage / Food Processing
Application: Solar Steam & Hot Water Boiler System
Product Solution: CPC1518 + PTC Hybrid Solar Thermal System
Project Scale: 64 collector sets

Project Background

A leading fruit juice producer in Cyprus required a dependable and sustainable heat supply to support its manufacturing operations. In beverage processing, large volumes of steam and hot water are essential for critical stages such as pasteurization, equipment sterilization, bottle washing, and juice concentration. With rising conventional energy costs and increasing demand for environmentally responsible production, the client sought a renewable thermal solution capable of integrating seamlessly into existing industrial steam infrastructure.

Our Solution

We designed and implemented a solar steam and hot water boiler system tailored to the rigorous demands of food-grade beverage production.

1. Hybrid Solar Thermal Array

  • 64 sets of CPC1518 collectors strategically positioned on the facility rooftop
  • Hybrid CPC + PTC configuration combining Compound Parabolic Concentrator and Parabolic Trough Collector technologies
  • This dual-technology approach optimizes energy capture across varying solar angles and operating temperatures, ensuring robust performance from morning through afternoon production cycles

2. High-Temperature Steam Generation

  • The integrated system is engineered to deliver process steam directly to the juice production line
  • Capable of supplying both solar steam for high-temperature sterilization processes and hot water for cleaning and pre-heating applications
  • Engineered to meet the strict hygiene and temperature stability standards of the food and beverage industry

3. Concrete Thermal Storage

  • Concrete thermal storage integrated into the system architecture to store excess solar heat
  • Provides effective thermal buffering, smoothing out solar intermittency and ensuring a stable heat supply during transient cloud cover or peak production shifts
  • The storage medium is durable, low-maintenance, and optimized for industrial-scale heat retention

Project Results & Value Delivered

Key Highlights Performance
Collector technology CPC + PTC hybrid
System capacity 64 sets CPC1518
Thermal output Solar steam & hot water
Storage type Concrete thermal storage

✅ Industry-Specific Reliability — Proven solar steam generation for food-grade beverage processing, meeting strict pasteurization and sterilization temperature requirements
✅ Hybrid Technology Advantage — The CPC + PTC combination maximizes daily thermal yield and extends effective operating hours beyond standard flat-plate or single-technology systems
✅ Stable Process Heat — Integrated concrete storage buffers solar variability, ensuring consistent steam availability during critical production runs
✅ Sustainable Manufacturing — Directly replaces fossil-fuel-derived steam, cutting Scope 1 emissions and supporting clean-label brand credibility in the consumer market
✅ Long-Term Asset — Since 2019, the system has served as a durable, low-operating-cost heat source, insulating the facility from volatile fuel and electricity pricing

Conclusion

Installed in 2019, this Cyprus fruit juice project stands as a benchmark for solar process heating in the beverage industry. By deploying a hybrid CPC + PTC solar thermal system with integrated concrete storage, we enabled a major juice producer to harness Mediterranean sunshine for industrial steam generation—without compromising food safety or production continuity.
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